DELLOK Customized Multi-Port Extruded Aluminium Tubes
About us
Professional heat exchanger factory with 20 years of experience, providing you with one-stop heat transfer solutions to design different heat exchangers according to your purposes (metallurgy, food, petrochemical, pharmaceutical, beverage, wastewater, refrigeration, etc...)
Dellok Young is a professional manufacturer of various heat exchangers integrating R&D, design, production and sales. The heat exchangers produced are mainly used in petrochemical, electric power, papermaking, building heating, mining and other industries, such as air heaters, food industry plant protein powder, starch and other air heater spray drying systems.
The company now has a professional technical innovation team and professional after-sales personnel. The company's production plant covers an area of approximately 18,000 square meters, has multiple professional and advanced CNC and automated production equipment, and has obtained a number of professional certificates and patents.
The company has a professional foreign trade team and has trade cooperation with various regions. Some global partners conducted on-site inspections of the production plants and were very satisfied with the inspection results and established long-term strategic cooperative relationships with our company.
Extruded Fin Tube Product Description:
Copper-aluminum composite finned tube is a copper-aluminum composite tube that is rolled out of fins after compounding. It has the characteristics of close combination, small thermal resistance, good heat transfer performance, high strength, small flow loss and strong corrosion resistance. It is not easy to be deformed in the case of long-term cold and hot work and long working life.
The whole rolled fin is smooth without burr, no wrinkle, easy to clean, in the heating and air conditioning engineering wet cooling is easy to remove the condensation on the outside surface of the fin, in the heat exchange heating and other occasions not easy to dust, fouling.
Extruded Finned Tube Manufacturing Process:
The fins are rotary cold rolled from a smooth thick walled hollow blank tube slid over the core tube. Three multi spindle disc packs extrude the hollow blank tube into helical high fins.
During this process the inner diameter of the hollow blank tube is reduced and at the same time pressed on the core tube. This results in a mechanically solid joint. Longitudinal slots are cut into the outer periphery with inclined fin tips.
Fin Material: Aluminium.
Core Tube Material: Carbon Steel/ Carbon
Alloy Steel/Stainless Steel/ Nickel Alloys/Copper/Copper Alloys/Titanium.
Extruded Fin Tubes Advantages:
100% fin-to-tube bond providing exceptional efficiency and longevity.
Excellent corrosion protection on the base tube.
Easy to clean with a high-pressure water jet without deforming the fins.
As the outer sleeve is continuous No galvanic corrosion between the tube and fins.
The bonding of the outer and inner tubes removes the risk of loss of contact with the aluminium due to thermal stress and fins are vibration resistant.
Higher heat transfer performance for the life of the unit.
Extruded Finned tubes are commonly used in applications with temperature up to 325 °c.
Extruded Aluminum Tubing Properties:
The extruded fin is formed from an outer aluminum tube with a large wall thickness (muff), which is aligned over an inner base tube. The two tubes are pushed through three arbors with rotating discs that literally squeeze or extrude the aluminum fins up and out of the muff material in a spiral shape in one operation. The resultant fin typically has a base or root thickness of .035", average fin thickness .016" and a tip of .009", with an overall height of 16mm (5/8"). The root thickness serves to form an uninterrupted bond over the entire tube length.
Murphy disc technology now makes it possible to fin thinner muff thus offering significant material savings. Recommended standard muff wall is .176" as opposed to industry practice of .183"-.210" In addition, the same growth factor can be used for pitches from 8 - 11 FPI, allowing for standardization on one muff thickness and eliminating the need to stock multiple muff wall thicknesses. The same discs can be used to produce 5/8" (15,9mm) or 1/2" (12,7 mm) high fin.
Model B produces a 5/8" high fin on tube sizes from 25mm to 1.5" ( 38.1mm). The Model B Extruded Finning Machine is now capable of 7/16" high integral copper fin at 7 to 10 FPI within the tube size range of the machine (25mm and 1.5"). Each machine is configured for the specific production requirements of the end user.
Aluminum Extruded Tubing Applications:
Air Cooler,Air preheater,Charge Air Chiller, Condenser,Evaporator, Fluid Cooler, Gas Cooler,Oil Cooler, Radiator, Refrigeration,Steam to Air Heat Exchanger etc.
Extruded Aluminum Tube Specifications:
| Product Specification | ||
| Tube OD | 10~51 (mm) | 0.4”~2” |
| Tube Wall Thk | 1.65~3.0 (mm) | 0.065”~0.118” |
| Tube Length | ≤18,500 (mm) | ≤60.7 ft |
| Fin Thk | 0.3~1.2 (mm) | 0.012”~0.047” |
| Fin Height | 5~16 (mm) | 0.2”~0.63” |
| Fin Pitch | 100~555 (mm) | 3~14 FPI |
| Fin Type | Extruded | |
| Material Combinations | ||
| Fin Material | Aluminum (most common grade:Alu.1100, Alu.1060, Alu. 6063) | |
| Copper | ||
| Tube Material | C.S. (most common grade: A179, A192,SA210 GrA1/C,A106 Gr B ) | |
| S.S. (most common grade: TP304, 316, 321, 347,A789) | ||
| Copper (most common grade:UNS12200,14200, 70600, CuNi70/30, CuNi 90/10) | ||
| Titanium (most common grade: B338Gr2) | ||
| Applied Temperature |
300°C | |
| Type of Service | Medium temperature, severe atmospheric corrosive environment. | |
Product Categories : Extruded Finned Tube
Fin Type: Extruded Fin Tube
Tube Material: copper, copper nickel, stainless steel, titanium etc.
Fin Material: Copper, aluminum
Aluminum extruded finned tubes using the form of the base tube covered with aluminum tube(the base tube can be carbon steel, stainless steel, copper) through machine extrusion, forming a tube fin, the fin base and the tube outer wall is close fitting, this fin tubing control can make finned tubes with high heat transfer coefficient and heat transfer performance.
Aluminum extruded finned tubes, also called [integral finned tubes" using the form of the base tube covered with aluminum tube(the base tube can be carbon steel, stainless steel, copper) through machine extrusion, forming a tube fin, the fin base and the tube outer wall is close fitting, this fin tubing control can make finned tubes with high heat transfer coefficient and heat transfer performance. Extruded Finned Tube can be made of iron, copper or aluminum tube by compound rolling, which has the advantages of tight bonding, small thermal resistance, good heat transfer performance, high strength, small flow loss, strong anti-corrosion performance, not easy to deformation under long-term hot and cold working conditions, long working life and so on.
Extruded finned tube manufacturing process
Pipe line--compressing or rolling--strip peeling--washing--pressure test--blast blowing--packaging.
The Extruded Fin Tube is formed by a bimetallic tube consisting of an aluminum outer tube and an inner tube of almost any material. The fin is formed by rolling the material from the outside of the outer tube to provide an integrated fin with excellent heat transfer performance and life. The extruded fins provide excellent corrosion protection for the base tube.
The production method of the composite finned tube mainly includes the extrusion method: the bimetallic composite tube is lined with a mandrel, and driven by the rotation of the roller blade, the composite tube is processed on the outer surface through the cavity formed by the rolling groove and the core head Out fins. The heat transfer tube produced by this method is an organic whole with its outer tube and fins, so there is no problem of contact heat loss, and it has good performance and high heat transfer efficiency.
FAQ
1. What Does Fin Tube Mean?
A fin tube is a tube that has small fins around the outside surface. These fins act as a filter and a mechanism to transfer heat from the material inside the tube to the outside space or vice versa. Fin tubes are used in applications that require a transfer of heat from a hot fluid to a colder fluid through the tube's wall. The rate at which such heat transfer occurs depends on three factors:
The temperature difference between the two fluids.
The heat transfer coefficient between each of the fluids and the tube wall.
The surface area to which the fluid is exposed.
2. Where is finned tube heat exchanger used?
Finned tube heat exchangers generally use air to cool or heat fluids such as air, water, oil or gas, or they can be used to capture or recover waste heat. These heat exchangers can used in a broad range of industries including oil & gas, power generation, marine and HVAC&R.
3. What is extruded fin tube?
Extruded finned tubes are bimetallic tubes whose outer aluminium surface is finned by cold plastic deformation. There are two major types of finned tubes available with us, single metal tubes (also called mono metallic fin tube) and Bimetallic tube (composite extruded fin tube) .
4. Why Aluminium is recommended as a fin material?
Good corrosion resistance, formability and high thermal conductivity make aluminium an ideal material for the construction of these heat exchangers. A typical brazed heat exchanger (radiator or condenser) comprises fins, tubes, sideplates and headerplates.
5. Where are extruded fin tubes used?
Extruded Fin Tubes are widely used in the refinery, petrochemical and chemical industry for:
Air-cooled condensers
Air-cooled coolers for products
Gas coolers
Gas heaters
6. How do you ensure a quality product?
We adhere to an in-house Quality System (or QMS) based on Industry Standards such as ASME, the National Board of Boilers & Pressure Vessels, and customer requirements. Our quality system is documented, audited, and enforced by our Quality Control department.
